Significantly increased
dry-running capability!
Our
SiC-X bearings can run dry for extended periods — even
hours!
Unique
materials and manufacturing techniques of our specially treated
SiC-X bearings provide a coefficient of friction 1/4 that
of SiC
The
very low coefficient of friction of our SiC-X bearings results
in much less heat being generated in upset or dry-running
conditions SiC-X bearings are more forgiving of dry-running
conditions frequently encountered at start-up, during upset
conditions or in batch services Extremely hard surfaces minimize
wear and prolong service life; resistance to chemicals is
maintained for extended bearing life. |
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Preliminary Test Results
In multiple dry-running tests using an MP220, 1 HP unit with
standard SiC bearings, noise developed after a brief period
of operation. On disassembly, internal damage was identified.
The same pump with the special bearing material operated over
1 hour and 45 minutes with no unusual noise. On disassembly,
there was no visible damage.
The next test involved running the same pump with the SiC-X
bearing material dry for one hour with the suction valve closed.
The rear casing temperature reached 260°F. With the pump
still operating, the suction valve was then opened, allowing room temperature water to enter the suction of the pump which continued to operate.
On inspection, no damage or cracks were observed – all
parts were in excellent condition.
A
test at a customer facility was inadvertently run when the
suction cap used during shipping was not removed before installation.
After running dry for 10 minutes, the pump was inspected and
no damage was observed. The pump was reinstalled without the
cap and operated as expected.
| Test
Progression |
Standard
SiC |
SiC-X |
| |
Coefficient
of Friction = 0.39 |
Coefficient
of Friction = 0.099 |
| Operation
with a combination of air and liquid; rotation speed of
19.7 ft/sec, 8.2 lbs. |
The
bearing surface was abraded with no-ticeable wear after
operating for 10 minutes |
Bearing
was in excellent condition after 10 minutes of operation |
| Dry-running—no
liquid; 19.7 ft/sec, 8.2lbs |
Bearing
damage after 2 seconds of operation. |
Bearing
was in excellent condition after 80 seconds |
| Dry-running—no
liquid; 15.4 ft/sec, 2.2lbs |
Bearing
damage after 45 seconds of operation. |
Bearing
was still in excellent condition after 1 hour and 45 minutes
of operation. |
| Heat
shock after dry-running 1 hour; poured water at room temperature
on bearing which was assumed over 330°F |
N/A—will
not run dry this long |
Bearing
was still in excellent condition; no thermal cracking
or heat checking evident. |
| Liquid |
Temperature
degrees °F |
Time |
Degrees of Corrosion (g/m2/hr) |
| 65%
HNO3 |
Boiling |
24 Hours |
0.003 |
| 100%
H2SO4 |
Boiling |
24
Hours |
0.002 |
| 35%
HCl |
Boiling |
24 Hours |
0.002 |
| 30%
NaOH |
Boiling |
24
Hours |
0.002 |
| 100%
CH3COOH |
158°F |
24 Hours |
0.000 |
| 35%
H2O2 |
Boiling |
24
Hours |
0.002 |
In the case of the test application involving
air with liquid, an inherently difficult situation for product
lubricated bearings, the SiC-X bearing operated con-tinuously
for 10 minutes with no cracks or wear. Even with completely
dry operation -- no liquid whatsoever, the SiC-X bearings
operated for considerably longer time than SiC bearings. Inspection
revealed the bearings to still be in good condition after
1 hour 45 minutes.
Conclusions
One of the weak points of ceramic materials is poor response
to thermal shock. In our tests, the SiC-X bearing material
was unaffected. On inspection, the bearing showed no evidence
of damage. The results of a similar, though inadvertent, field
test where a technician discovered the pump was being operated
in a dry-running condition were equally impressive. He stopped
the pump and poured liquid on the bearing to cool it off quickly.
Even in that situation with the bearing close to the point
of being damaged, the SiC-X gave the customer good results.
The technician “expected damage” and was surprised
to see the SiC-X in good condition.
As indicated in the corrosion testing chart above, SiC-X had
comparable performance to that of SiC as shown in various
literature sources for the listed chemicals.
Summary
From
our testing and analysis, it is clear that the SiC-X provides
good results when used in magnetically-driven pumps, especially
for troublesome, start-up dry-running conditions. The benefits
don’t stop there! We can expect better performance in
the case of upset conditions and other temporary dry-running
situations, eliminating or greatly delaying bearing damage
where it likely would have immediately occurred with standard
SiC.
The
values in the above charts are from actual test results and
are considered reliable, though we cannot guarantee similar
results. For added protection from dry run conditions we recommend
the use of a power monitor for optimal equipment protection.
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